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AL090 Series RATIO 3 to 100 Extra High Precision Helical Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
1. Products Overview
AF Series and AL Series helical gear planetary geaboxes performance are the same, and the main differences are the output installation flange types different,which meet the requirements of various applications.
Kaifull PRMCAS extra high precision AL090 SERIES helical gear planetary gearboxs are widely used in high-end industrial automation fields and greatly appreciated by our customers worldwide.
Our Helical Gear Planetary Gearbox Industial Automation Applications
Machinery manufacturing: Helical gear planetary reducer can be used to drive and drive various rotor components on the machine tools, such as lathes, milling machines, grinding machines, etc.
Packaging machinery: Helical gear planetary reducer can be used to drive the driver of various packaging equipment such as sealing machines and printers to achieve efficient and accurate packaging movements.
Textile machinery: Helical gear planetary reducer can be used for transmission of textile production equipment such as weaving machines, rolling machines, printing and dyeing machines to improve production efficiency and product quality.
Printing machinery: Helical gear planetary reducer can be used for transmission of printing equipment such as plastic printers, flat printing machines, soft printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Helical gear planetary reducer can be used as high-precision, high-performance, high-reliability forces, which are widely used in aircraft, missiles, satellites, aerospace and other aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes, engines, hub reducers, power transmission, clutch and other components of the automotive industry to improve the power and fuel economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry and other fields. In the process of natural gas, chemical production, it is used as a driver equipment.
Medical equipment: Helical gear planetary reducer can be used for transmission of medical equipment such as X -ray machines, CT machines, and nuclear magnetic resonance to ensure the stability and accuracy of medical equipment.
Metallurgical machinery: Helical gear planetary reducer can be used for the transmission of metallurgical production equipment such as rolling machines and casting machines to improve production efficiency and product quality.
Various industrial robots: Helical gear planetary reducer can be used for the transmission and execution agencies of various industrial robots to improve the accuracy and execution efficiency of robots.
The above are some of the machine segments applicable to helical gear planetary reducer, which can be applied to many other fields.
2. Technical Specifications
If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.
AL090 Series Helical Gear Planetary Gearbox General Technical Specifications
| Rated Input Speeds(RPM) | 3000 |
| Max. Input Speed (RPM) | 6000 |
| Max. Radical Force (N) | 2400 |
| Max. Axial Force (N) | 2000 |
| Efficiency (%) | 97% for 1-stage or 95% for 2-stage |
| Noise (dB) | 62 |
| Average Lifetime (hour) | 20000 |
AL090 Series 1-stage models main technical data
| Structure | 1-stage |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 50 | 75 | 75 | 75 | 50 |
| Emergency Stop Torque (N) | 150 | 225 | 225 | 225 | 150 |
| Rotor Inertia (Kgcm2) | 0.61 | 0.48 | 0.47 | 0.47 | 0.44 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision
and <5arcmin for P1 precision |
AL090 Series 2-stage models main technical data
| Structure | 2-stage |
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 90 | 96 | 96 | 96 | 96 | 87 | 96 | 96 | 96 | 87 | 50 |
| Emergency Stop Torque (N) | 270 | 288 | 288 | 288 | 288 | 261 | 288 | 288 | 288 | 261 | 150 |
| Rotor Inertial (kg.cm2) | 0.72 | 0.5 | 0.44 | 0.44 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision |
3. Mechnical Drawings (In mm)
If you need customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096. Also if u need the mechanical drawings of a specific gearbox, please kindly contact us also.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
The main differences between straight gear planet reducer and helical gear planet reducer is as followings,
First, Structural differences between helical gear and straight gear.
Planet reducer consists of planet wheels, solar wheels, and internal gears, and the difference between helical gear and straight gear lies in the shape of the planet wheel. The gear of the helical planet deceleration machine is inclined, while the gear of the straight gear planet deceleration is parallel to the axis of the planet.
Second, the difference in efficiency differences between helical gear and straight gear
Under the same conditions, the efficiency of slashing gear planet reducer is lower than that of straight -gear planet decelerations. This is because the planet wheel of the planetary reducer is tilted, which makes the bearing inheritance more powerful and increased friction loss. The straight -gear planet deceleration machine can better use the transmission capacity, and its efficiency has improved.
Third, the noise difference between helical gear and straight gear.
The planetary wheel of the planetary reducer is tilted, causing a certain radial force when the gear meshing, increasing the vibration and noise during transmission. The parallel of the gear of the straight gear planet reducer reduces the vibration and noise during the transmission. Therefore, in terms of noise, straight -gear planet reducer is superior to helical planet reducer.
In summary, the helical and straight -gear planet reducer has different advantages and disadvantages, and the application scenarios are different. In terms of high -efficiency and low noise, straight -gear planet reducer is better than that of diagonal gear planetary reducer, while in terms of high -torque and high -precision transmission, the performance of helical gear planet reducer is even better. In actual use, the corresponding products need to be selected according to the actual scene.
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AL090 Series Helical Planetary Gearbox Smooth High Torque Low Noise Planetary Gear Box Images
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